Cutting Workshop – Pork
At Acemia, we are committed to providing pork cutting solutions that meet your most demanding needs. Our cutting lines ensure maximum efficiency, processing over 350 piglets per hour.
Our comprehensive solutions include deboning, trimming, and peeling stations, ensuring optimal quality at each stage.
Together, we ensure efficient waste management and quality meat production.
Improve Your OEE with Our Hygienic Design
As a food manufacturer, cleaning is a crucial step in your production process. You must be uncompromising about the hygiene level of your lines! Our hygienic design solution helps you to exceed your cleaning requirements.
HYGIENIC MATERIALS
100% stainless steel solution
IP69K (motors,
reducers, sensors,…)
- Hygienic Design+ finish: Microblasting (ra: 0.8)
EASY TO CLEAN
Equipment at ground level for easy access, control and cleaning
- Removal of belts and accessories without tools.
- Storage cart available on request
NO WATER RETENTION
Open and inclined structure to avoid any retention zones
No hollow bodies on all our equipment
WATER AND SANITATION PRODUCT SAVINGS
Our CIP system ensures a perfect cleaning of the elements in contact with the product.
You can program your own cleaning sequences (hot water, foam, disinfectant).
Arrival of Piglets
The meat quarters are carried along a hook rail for their transportation.
Trimming
A bidirectional pedal conveyor is placed at the saw level. Subsequently, trimming stations will allow the removal of undesirable waste from the pork piece, ensuring optimal quality.
Packaging
Flowpack packaging on three sides provides complete protection of the product, ensuring its freshness and integrity during transportation and storage.
Vacuum sealing the product in a dedicated chamber eliminates air, thus extending shelf life and preserving taste and nutritional quality.
Vacuum-sealing the fillets (Cryovac) with a water jet reduces the space occupied by the product in the packaging, promoting more efficient storage and maintaining aesthetic appearance while enhancing preservation.
Piece Sorting
The products are realigned for optimization of conveyor widths to ensure efficient unit flow.
Products are dried using an air blade located below and above them, in a dedicated drying tunnel.
At the dryer exit, a positioning and handling device lifts the products, allowing for their pacing and weighing.
Piece sorting is done according to their weight using a fork per track, ensuring precise quality and packaging control.
Improve Your Operators’ Performance with Safe and Ergonomic Workstations
We are aware of the potential risks of musculoskeletal disorders (MSDs) associated with repetitive tasks in the food industry.
We understand that your commitment to the safety and health of your employees is essential for creating high-quality products. That’s why our unpacking stations are designed to minimize the risk of MSDs and improve the safety of your operators. Our experts have developed true expertise in designing cutting-edge equipment to preserve the safety of your operators while ensuring superior production quality. Our unpacking stations are equipped with ergonomic devices that help your operators work comfortably and efficiently. To do this, we integrate custom height-adjustable equipment into our solutions, providing optimal working height and radius.
