Request Expert Advice

Stuffed Pasta Line

Worldwide demand for ready-made meals is growing all the time. Your customers are increasingly demanding in terms of quantity, quality and production diversity. The multitude of ready meal recipes means that managing the flow and cleaning between different recipes is a complex task.

Guaranteeing food safety while remaining productive is one of your priorities. The hygiene and cleanability of your lines are therefore essential elements in delivering your orders and satisfying your customers.

Acemia offers complete automated handling solutions for filled pasta. From raw product preparation to tray placement. We also design equipment for buffer accumulation management, thermoformer or flowpack infeeds, and machines dedicated to packaging management.

{"mainImage":{"id":2971,"url":"https:\/\/www.acemia.fr\/wp-content\/uploads\/2021\/02\/2_Gyoza-ajinomoto_231024.png","size":"full"},"dots":[{"position":{"x":75.19999184163494,"y":61.548607409883665},"wcProduct":{"productId":null,"productName":"","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"","size":"large"},"productStockStatus":"","productPrice":""},"customProduct":{"productName":"Forming machine output","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"https:\/\/www.acemia.fr\/wp-content\/uploads\/2021\/02\/vlcsnap-2024-01-04-11h57m49s495-1024x576.png","size":"large","id":3071},"productPrice":""},"tooltip":{"direction":"column","style":{"position":"top","layout":"horizontal","width":"360px","height":"auto","background":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}},"triangle":true},"containers":[{"type":"container","style":{"gridSize":"140px","padding":{"left":0,"top":0,"right":0,"bottom":0}},"blocks":[{"type":"media","source":"productFeaturedImage","options":{"size":"large"},"style":{"backgroundPosition":"center"}}]},{"type":"container","style":{"gridSize":"1fr","padding":{"left":16,"top":16,"right":16,"bottom":16}},"blocks":[{"type":"text","source":"productName","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":24,"fontWeight":600,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productShortDescription","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productPrice","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}}]}]},"style":{"pulsating":"always","opacity":1,"background":{"hsl":{"h":199.8139534883721,"s":1,"l":0.4215686274509804,"a":1},"hex":"#0090d7","rgb":{"r":0,"g":144,"b":215,"a":1},"hsv":{"h":199.8139534883721,"s":1,"v":0.8431372549019608,"a":1},"oldHue":213.9130434782609,"source":"hex"},"size":"16px","borderWidth":"1px","borderColor":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}}}},{"position":{"x":45.44999486796113,"y":37.722219611980464},"wcProduct":{"productId":null,"productName":"","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"","size":"large"},"productStockStatus":"","productPrice":""},"customProduct":{"productName":"Oven feeding","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"https:\/\/www.acemia.fr\/wp-content\/uploads\/2021\/02\/IMG_3033-1024x768.jpg","size":"large","id":3077},"productPrice":""},"tooltip":{"direction":"column","style":{"position":"top","layout":"horizontal","width":"360px","height":"auto","background":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}},"triangle":true},"containers":[{"type":"container","style":{"gridSize":"140px","padding":{"left":0,"top":0,"right":0,"bottom":0}},"blocks":[{"type":"media","source":"productFeaturedImage","options":{"size":"large"},"style":{"backgroundPosition":"center"}}]},{"type":"container","style":{"gridSize":"1fr","padding":{"left":16,"top":16,"right":16,"bottom":16}},"blocks":[{"type":"text","source":"productName","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":24,"fontWeight":600,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productShortDescription","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productPrice","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}}]}]},"style":{"pulsating":"always","opacity":1,"background":{"hsl":{"h":199.8139534883721,"s":1,"l":0.4215686274509804,"a":1},"hex":"#0090d7","rgb":{"r":0,"g":144,"b":215,"a":1},"hsv":{"h":199.8139534883721,"s":1,"v":0.8431372549019608,"a":1},"oldHue":213.9130434782609,"source":"hex"},"size":"16px","borderWidth":"1px","borderColor":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}}}},{"position":{"x":42.69999514770557,"y":51.513884766013796},"wcProduct":{"productId":null,"productName":"","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"","size":"large"},"productStockStatus":"","productPrice":""},"customProduct":{"productName":"Ergonomic opeator stations","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"https:\/\/www.acemia.fr\/wp-content\/uploads\/2021\/02\/vlcsnap-2024-01-04-11h59m49s587-1024x576.png","size":"large","id":3072},"productPrice":""},"tooltip":{"direction":"column","style":{"position":"top","layout":"horizontal","width":"360px","height":"auto","background":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}},"triangle":true},"containers":[{"type":"container","style":{"gridSize":"140px","padding":{"left":0,"top":0,"right":0,"bottom":0}},"blocks":[{"type":"media","source":"productFeaturedImage","options":{"size":"large"},"style":{"backgroundPosition":"center"}}]},{"type":"container","style":{"gridSize":"1fr","padding":{"left":16,"top":16,"right":16,"bottom":16}},"blocks":[{"type":"text","source":"productName","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":24,"fontWeight":600,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productShortDescription","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productPrice","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}}]}]},"style":{"pulsating":"always","opacity":1,"background":{"hsl":{"h":199.8139534883721,"s":1,"l":0.4215686274509804,"a":1},"hex":"#0090d7","rgb":{"r":0,"g":144,"b":215,"a":1},"hsv":{"h":199.8139534883721,"s":1,"v":0.8431372549019608,"a":1},"oldHue":213.9130434782609,"source":"hex"},"size":"16px","borderWidth":"1px","borderColor":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}}}},{"position":{"x":40.28332872687493,"y":55.73610706417674},"wcProduct":{"productId":null,"productName":"","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"","size":"large"},"productStockStatus":"","productPrice":""},"customProduct":{"productName":"Fryer infeed","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"https:\/\/www.acemia.fr\/wp-content\/uploads\/2021\/02\/IMG_3036-1024x768.jpg","size":"large","id":3078},"productPrice":""},"tooltip":{"direction":"column","style":{"position":"top","layout":"horizontal","width":"360px","height":"auto","background":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}},"triangle":true},"containers":[{"type":"container","style":{"gridSize":"140px","padding":{"left":0,"top":0,"right":0,"bottom":0}},"blocks":[{"type":"media","source":"productFeaturedImage","options":{"size":"large"},"style":{"backgroundPosition":"center"}}]},{"type":"container","style":{"gridSize":"1fr","padding":{"left":16,"top":16,"right":16,"bottom":16}},"blocks":[{"type":"text","source":"productName","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":24,"fontWeight":600,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productShortDescription","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productPrice","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}}]}]},"style":{"pulsating":"always","opacity":1,"background":{"hsl":{"h":199.8139534883721,"s":1,"l":0.4215686274509804,"a":1},"hex":"#0090d7","rgb":{"r":0,"g":144,"b":215,"a":1},"hsv":{"h":199.8139534883721,"s":1,"v":0.8431372549019608,"a":1},"oldHue":213.9130434782609,"source":"hex"},"size":"16px","borderWidth":"1px","borderColor":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}}}},{"position":{"x":32.1999962158207,"y":23.243053865874362},"wcProduct":{"productId":null,"productName":"","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"","size":"large"},"productStockStatus":"","productPrice":""},"customProduct":{"productName":"Cooling","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"https:\/\/www.acemia.fr\/wp-content\/uploads\/2021\/02\/IMG_0449-1024x768.jpg","size":"large","id":3075},"productPrice":""},"tooltip":{"direction":"column","style":{"position":"top","layout":"horizontal","width":"360px","height":"auto","background":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}},"triangle":true},"containers":[{"type":"container","style":{"gridSize":"140px","padding":{"left":0,"top":0,"right":0,"bottom":0}},"blocks":[{"type":"media","source":"productFeaturedImage","options":{"size":"large"},"style":{"backgroundPosition":"center"}}]},{"type":"container","style":{"gridSize":"1fr","padding":{"left":16,"top":16,"right":16,"bottom":16}},"blocks":[{"type":"text","source":"productName","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":24,"fontWeight":600,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productShortDescription","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productPrice","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}}]}]},"style":{"pulsating":"always","opacity":1,"background":{"hsl":{"h":199.8139534883721,"s":1,"l":0.4215686274509804,"a":1},"hex":"#0090d7","rgb":{"r":0,"g":144,"b":215,"a":1},"hsv":{"h":199.8139534883721,"s":1,"v":0.8431372549019608,"a":1},"oldHue":213.9130434782609,"source":"hex"},"size":"16px","borderWidth":"1px","borderColor":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}}}},{"position":{"x":21.616663959079595,"y":25.743053706928652},"wcProduct":{"productId":null,"productName":"","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"","size":"large"},"productStockStatus":"","productPrice":""},"customProduct":{"productName":"Product demolding","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"https:\/\/www.acemia.fr\/wp-content\/uploads\/2021\/02\/vlcsnap-2024-01-04-12h00m43s004-1024x576.png","size":"large","id":3073},"productPrice":""},"tooltip":{"direction":"column","style":{"position":"top","layout":"horizontal","width":"360px","height":"auto","background":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}},"triangle":true},"containers":[{"type":"container","style":{"gridSize":"140px","padding":{"left":0,"top":0,"right":0,"bottom":0}},"blocks":[{"type":"media","source":"productFeaturedImage","options":{"size":"large"},"style":{"backgroundPosition":"center"}}]},{"type":"container","style":{"gridSize":"1fr","padding":{"left":16,"top":16,"right":16,"bottom":16}},"blocks":[{"type":"text","source":"productName","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":24,"fontWeight":600,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productShortDescription","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productPrice","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}}]}]},"style":{"pulsating":"always","opacity":1,"background":{"hsl":{"h":199.8139534883721,"s":1,"l":0.4215686274509804,"a":1},"hex":"#0090d7","rgb":{"r":0,"g":144,"b":215,"a":1},"hsv":{"h":199.8139534883721,"s":1,"v":0.8431372549019608,"a":1},"oldHue":213.9130434782609,"source":"hex"},"size":"16px","borderWidth":"1px","borderColor":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}}}},{"position":{"x":18.449997614542887,"y":34.18055317048688},"wcProduct":{"productId":null,"productName":"","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"","size":"large"},"productStockStatus":"","productPrice":""},"customProduct":{"productName":"Multihead weigher infeed","productPermalink":"","productShortDescription":"","productFeaturedImage":{"url":"https:\/\/www.acemia.fr\/wp-content\/uploads\/2021\/02\/IMG_0482-1024x768.jpg","size":"large","id":3076},"productPrice":""},"tooltip":{"direction":"column","style":{"position":"top","layout":"horizontal","width":"360px","height":"auto","background":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}},"triangle":true},"containers":[{"type":"container","style":{"gridSize":"140px","padding":{"left":0,"top":0,"right":0,"bottom":0}},"blocks":[{"type":"media","source":"productFeaturedImage","options":{"size":"large"},"style":{"backgroundPosition":"center"}}]},{"type":"container","style":{"gridSize":"1fr","padding":{"left":16,"top":16,"right":16,"bottom":16}},"blocks":[{"type":"text","source":"productName","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":24,"fontWeight":600,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productShortDescription","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}},{"type":"text","source":"productPrice","options":[],"style":{"color":{"hex":"#000","rgb":{"r":0,"g":0,"b":0,"a":1}},"fontSize":16,"fontWeight":300,"margin":{"left":0,"top":8,"right":0,"bottom":8}}}]}]},"style":{"pulsating":"always","opacity":1,"background":{"hsl":{"h":199.8139534883721,"s":1,"l":0.4215686274509804,"a":1},"hex":"#0090d7","rgb":{"r":0,"g":144,"b":215,"a":1},"hsv":{"h":199.8139534883721,"s":1,"v":0.8431372549019608,"a":1},"oldHue":213.9130434782609,"source":"hex"},"size":"16px","borderWidth":"1px","borderColor":{"hex":"#fff","rgb":{"r":255,"g":255,"b":255,"a":1}}}}],"openPopupId":""}

Improve Your OEE with Our Hygienic Design

As a food manufacturer, cleaning is a crucial step in your production process. You must be uncompromising about the hygiene level of your lines! Our hygienic design solution helps you to exceed your cleaning requirements.

HYGIENIC MATERIALS

HYGIENIC MATERIALS

100% stainless steel solution
IP69K (motors,
reducers, sensors,…)

  • Hygienic Design+ finish: Microblasting (ra: 6.4)
EASY TO CLEAN

EASY TO CLEAN

Equipment at ground level for easy access, control and cleaning

  • Removal of belts and accessories without tools.
  • Storage cart available on request
NO WATER RETENTION

NO WATER RETENTION

Open and inclined structure to avoid any retention zones

No hollow bodies on all our equipment

WATER AND SANITATION PRODUCT SAVINGS

WATER AND SANITATION PRODUCT SAVINGS

Our CIP system ensures a perfect cleaning of the elements in contact with the product.

You can program your own cleaning sequences (hot water, foam, disinfectant).

Improve your operators’ performance with safe, ergonomic workstations

We understand the potential risks of musculoskeletal disorders (MSD) associated with repetitive work in the food industry.

We know that your commitment to the health and safety of your employees is essential to creating high-quality products. That’s why all our lines are designed to minimize the risk of RSI and improve operator safety. Our experts have developed real expertise in designing state-of-the-art equipment to ensure that your operators can work in complete safety, while guaranteeing top-quality production. Our lines are equipped with ergonomic features to help operators work comfortably and efficiently. To this end, we integrate customized height-adjustable equipment into our solutions, offering optimum height and working radius.

Optimize your production with a tailor-made solution

We believe that every company is unique, and requires tailor-made solutions to meet its specific ready meal production needs. That’s why we’ve developed a range of customized solutions to help you optimize your production, reduce costs and improve the quality of your end products.

We work closely with our customers to understand their needs and design solutions tailored to their production processes. We offer state-of-the-art equipment for cutting, mixing, cooking, packaging and many other processes required for the production of ready meals.

Forming machine output

At the output of the forming machines, a conveyor keeps the flow of trays to a minimum to ensure optimum transfer of the filled pasta to the oven inlet.
The edges on the conveyors enable the products to be
turn the products through 90°, before they enter the baking cell.

Oven feeding

Thanks to our innovative systems, your oven benefits from optimized feeding and fast, precise unloading. Our technologies intelligently reorganize the flow of products into and out of the oven, ensuring continuous production and increased efficiency. As a result, you can maximize your production capacity while guaranteeing the consistent quality of your gyozas.

Ergonomic operator stations

A removable manual edge diverts the flow of trays onto a curved modular belt conveyor.
The trays are transported to ergonomic picking stations. Stuffed pasta is manually removed from the trays by operators and placed on a stainless steel mesh conveyor. Empty trays are retrieved by picking operators, who form stacks that are fed by an operator upstream and downstream of the toasting machine.

Fryer infeed

An oiling tank with an oil level control pump transfers products to the infeed of the toasting machine. The toasted gyoza are transferred to a positive-drive PU belt conveyor, where side-by-side operators fill empty trays with toasted gyoza. The full trays are deposited on a modular belt conveyor which transfers the flow downstream, where an operator feeds the trays onto the freezer spiral.

Cooling

At the freezer outlet, an ambient air blower is sprayed onto the products to limit the breakage of frozen product edges during transfers. At the end of the conveyors, a plate turns the trays upside down and accompanies them onto PU belt conveyors.

Product demolding

Trays pass under demolding equipment to release frozen products.
The released products fall into the free space between the downstream PU belt conveyors. The trays are picked up by front-line operators, who check that any products still stuck to the tray have been properly demoulded.

Multihead weigher infeed

Stuffed pasta falls into chutes at the end of the conveyors and is transferred to an elevator conveyor.
The products are then transferred to a vibrating hopper and a multihead weigher, which meters quantities to a bagging machine.

Our experts
advise you

ACEMIA is a specialist in the design and production of custom-made conveyors and workflow management solutions

Request Expert Advice
35 Years of experience
70 Specialists
4550 Customized projects
100% Efficient